Sheet Metal Fabrication & Laser Cutting in Epping, Melbourne

AI Fabrication provides sheet metal fabrication in Melbourne from our Epping workshop, making custom parts and equipment from aluminium, stainless steel and mild steel. We handle each stage in-house, from CAD/CAM design and laser cutting through to welding, gasketing, powder coating and printing, for one-off prototypes and production runs alike.

What We Make

Data Centre Equipment: Custom sheet metal equipment for data centre fit-outs, made to your drawings. Data centre equipment

Electrical Boxes and Enclosures: Custom switchboard enclosures, electrical boxes and cabinets, cut, folded, welded, gasketed and powder coated in our Epping workshop. Electrical enclosures

Toolboxes: Custom toolboxes built in aluminium, stainless steel or mild steel. Custom toolboxes

Medical Equipment: Sheet metal parts and housings for medical equipment manufacturers. Medical equipment fabrication

Our Capabilities

Laser Cutting

CNC laser cutting of aluminium up to 12 mm, stainless steel up to 16 mm and mild steel up to 25 mm, with parts up to 3 metres long. Learn more about our laser cutting service.

Deburring

Machine deburring removes sharp edges and burrs after cutting, so parts are safe to handle and ready for finishing.

CNC Folding

Pressmaster automated bending cells fold sheet metal parts with repeatable accuracy, from single prototypes to production runs. Explore CNC folding and sheet metal bending.

Fastener Inserting

Machine insertion of threaded fasteners into sheet metal parts.

Laser Welding

Laser welding for clean, low-distortion joins on thin material and visible surfaces.

Robotic Welding

Robotic welding cells repeat the same programmed motions and parameters every cycle for consistent weld quality and faster cycle times.

Automated PU Gasketing

Automated dispensing of polyurethane gaskets directly onto enclosure doors and panels.

Powder Coating

Durable, even powder coating on Hinah semi-automatic systems, with a wide colour range and polishing to a gloss or matte finish on request.

UV Printing

Direct UV printing of logos, labels, panel markings and artwork onto finished parts.

Engraving

Permanent engraved part numbers, serial numbers and branding.

3D Printing

In-house 3D printing for prototypes and fit checks.

CAD/CAM Design

2D and 3D CAD designs are prepared in-house and fed straight to our CNC machines, with CAM used to optimise each job for accuracy and time.

Frequently Asked Questions

What materials do you work with?

We fabricate in aluminium, stainless steel and mild steel.

How thick can you laser cut?

Our laser cuts aluminium up to 12 mm, stainless steel up to 16 mm and mild steel up to 25 mm, with parts up to 3 metres long.

Can I send my drawings for a quote?

Yes. Attach your files to the quote form on our contact page (up to 25 MB), or email sales@aifabrication.com.au.

Do you make one-off prototypes as well as production runs?

Yes. We make single prototypes and full production runs.

Can you finish parts in-house?

Yes. Powder coating, PU gasketing, UV printing and engraving are all done at our Epping facility, so parts leave ready to install.

Where are you located?

We are at 1 Pelly Court, Epping VIC 3076, open Monday to Friday, 7:30 am to 4:30 pm.

Custom sheet metal switchboard enclosure fitted with circuit breakers

Orange powder-coated steel electrical cabinet on a fabricated stand

Aluminium extrusion frame with fabricated pipe clamp brackets

Stainless steel sheet metal enclosure with laser-cut vent

Yellow powder-coated sheet metal equipment case with laser-cut vents and carry handle

Red powder-coated steel enclosure with hinged door and vent pattern

Blue powder-coated folded sheet metal tray with laser-cut slots

Blue flush-mount steel enclosure with hinged access panel

AI Fabrication Services - Powder Coating

AI Fabrication Services - Metal Fabrication

Manufacturing Future Begins Here.

AI Fabrication.