Made in Epping, Melbourne
Sheet Metal Fabrication Melbourne
Custom sheet metal parts and assemblies in aluminium, stainless steel and mild steel, with cutting, folding, welding, finishing and marking handled in-house.
Custom Sheet Metal Manufacturing
AI Fabrication manufactures custom sheet metal parts and assemblies from our Epping workshop for businesses across Melbourne. We work with aluminium, stainless steel and mild steel across one-off prototypes, custom jobs and repeat production.
Typical work includes enclosures, cabinets, panels, brackets, housings, toolboxes and other fabricated metal products made to customer drawings.
In-House Capabilities
- Laser cutting
- Automated bending and CNC folding
- Robotic welding
- Laser welding
- PU gasketing
- Powder coating
- UV printing and engraving
From Prototype to Production
We can assist with new parts and improvements to existing designs using in-house 2D and 3D CAD/CAM capability. Once the design is ready, it can move into cutting and fabrication without needing to be handed between multiple suppliers.
Fabrication Services Under One Roof
Keeping the core processes together gives customers one point of contact from drawing through to finished component.
Cut & Form
Laser cutting followed by automated bending and folding for repeatable sheet metal parts.
Join & Seal
Robotic welding, laser welding and PU gasketing for fabricated assemblies and enclosures.
Finish & Mark
Powder coating, UV printing and engraving so parts can leave the workshop finished and labelled.
What We Manufacture
We manufacture components for electrical, data centre, medical, trade and industrial applications, including cabinets, custom electrical enclosures, housings, brackets, panels and custom toolboxes. Explore our data centre equipment manufacturing and medical equipment fabrication capabilities for application-specific information.
Based in Epping, Melbourne
AI Fabrication supports customers across Melbourne looking for practical, locally manufactured sheet metal components and assemblies.
Cut-outs, Fixings and Folded Shapes
Sheet metal parts often combine cut-outs for access, slots for adjustment and folded edges that form the finished shape. Show these details on your drawing, including hole positions and the dimensions that matter to the finished assembly.

Sheet Metal Fabrication Questions
What should I include in a quote enquiry?
Send drawings or a sketch, material and thickness if known, quantity, key dimensions, finish requirements and your requested delivery date. Include any assembly, fixing or sealing details. If something is undecided, identify it so the team can discuss it with you.
Can you help with prototypes and repeat production?
AI Fabrication works on one-off prototypes, custom jobs and repeat production. Explain whether you need a trial part, a small batch or an ongoing supply so the manufacturing approach can suit the job.
Which materials do you work with?
We work with aluminium, stainless steel and mild steel. The appropriate grade, thickness and finish depend on the component, its use and the fabrication processes required.
Have a Part or Assembly You Need Made?
Send through your drawings or project requirements and talk to AI Fabrication about the best path from design to finished part.